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AK HV PDB/PDU system with standardized metal enclosures for HEV applications.

AK HV PDB/PDU Solutions

High-voltage Power Distribution Box (PDB) and Power Distribution Unit (PDU) solution for Heavy Electric Vehicles (HEV), now available also with standardized metal enclosures (IP69K-rated) for enhanced durability, flexibility, and protection in harsh environments.

Product sheet

Main Features

  • Enhanced Environmental Protection – IP69K-rated enclosures protect against water ingress, dust, and extreme temperatures.
  • Scalable & Modular Design – Supports customized fuse and relay configurations for various HEV power distribution needs.
  • Robust & Vibration-Resistant Construction – Metal enclosures with stainless steel or surface-treated bolts ensure long-term reliability in demanding applications.
  • Easy Integration & Installation – Available with pre-drilled mounting plates and cable routing options for seamless implementation.
  • Customizable Interface – Connectors, wiring exits, and mounting brackets can be modified to meet specific vehicle requirements.

Description

AK HV PDB/PDU Solutions for HEV provide a robust and scalable high-voltage power distribution system tailored for commercial electric and hybrid vehicles such as trucks, buses, and heavy-duty applications. Now available with standardized, KTL-coated metal enclosures, these solutions ensure maximum protection, modular flexibility, and simplified installation.

The standardized IP69K-rated enclosures offer superior environmental protection, making them resistant to water, dust, vibrations, and corrosion, making them ideal for off-road, industrial, and heavy-vehicle electrification projects.

Standardized Enclosure Options

AK now offers pre-designed enclosure variants for high-voltage power distribution applications, featuring:

  • Metal housing with KTL coating for corrosion resistance and durability.
  • IP69K-rated protection, ensuring waterproof and dustproof performance in harsh environments.
  • ADR-certified enclosures, meeting safety standards for hazardous applications.
  • Flexible installation options, with or without internal mounting plates for modular component placement.
  • Available sizes to fit various HV distribution needs:
    • Small Box: 298 mm × 219 mm × 103 mm (~5 kg)
    • Medium Box: 360 mm × 200 mm × 265 mm (~7 kg)
    • Large Box: 745 mm × 605 mm × 265 mm (~24 kg)

Application-Specific Configurations

  • HV Fuse Box for Trucks – Secure and compact fuse box for high-voltage truck power systems.
  • HV Fuse Box for Vehicles – Optimized for commercial HEVs, offering stable and efficient power distribution.
  • HV Relay & Fuse Box for Buses – Designed for large-scale power distribution, incorporating relay switching and high-current protection for electric and hybrid buses.

Customization Available AK HV PDB/PDU Solutions

To meet specific application needs, AK offers:

  • Alternative relay and fuse configurations tailored to different power architectures.
  • Enhanced protection features, such as higher ingress ratings or additional shielding.
  • Custom-mounting solutions for varied installation requirements.
  • Pre-assembled and wired configurations, reducing installation time and complexity.

With its standardized, IP69K-rated enclosures, modular power distribution capabilities, and advanced protection, the AK HV PDB/PDU Solutions for HEV deliver a future-proof and reliable power management system for hybrid and electric commercial vehicles.

For custom configurations, contact us today to discuss your specific requirements.

Downloads

Download file

AK Modular Central Electric Catalogue Pages

AK HV PDB_PDU Boxes Enclosures

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Manufacturers

Manufacturer
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We deliver electronic and electromechanical components and system solutions to companies worldwide. With over 80 years of expertise, we offer standard products from top suppliers alongside our own world-leading custom solutions. From concept to delivery, and beyond.

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