HV 380V Motor Controller Wiring Harness

HV 380V Motor Controller Wiring Harness delivers stable and efficient high-voltage power to electric motors and drive systems. Its high-quality silver-plated terminals and heavy-duty cables minimize resistance and energy loss, ensuring long-term durability and performance.

This high-voltage wiring harness supports multiple cable diameters (25mm², 35mm², and 50mm²) to meet various power needs. Its IP67-rated waterproof seal and IP2XB touch-proof protection shield critical connections from dust, water, and accidental contact. Additionally, the flame-retardant UL94 V-0 rating increases fire safety, making it ideal for demanding electrical environments.

Designed for versatility, the harness accommodates both straight (180°) and curved (90°) configurations, simplifying installation in diverse power distribution setups. Its high insulation resistance (≥500MΩ) and 2500V AC voltage withstand rating strengthen protection against electrical failures, ensuring stable performance over long-term operation.

Applications HV 380V Motor Controller Wiring Harness

Solution plays a key role in high-voltage applications, including:

• Electric Vehicle (EV) Motor Controllers – Ensures secure and efficient power transfer to electric motors.
• High-Voltage Battery-to-Motor Connections – Supports low-resistance energy transfer, improving power efficiency.
• Industrial Motor Control Systems – Provides stable current flow in heavy-duty applications.
• Power Electronics & Inverter Connections – Facilitates reliable energy distribution for critical electrical systems.
• Heavy-Duty Hybrid & Electric Powertrains – Delivers consistent high-voltage power for commercial and industrial vehicles.

Customized Variants Available

To meet specific industry needs, this wiring harness offers customization options, such as:

• Tailored cable lengths and diameters to fit varied voltage and power demands.
• Diverse connector configurations for seamless integration into different systems.
• Pre-assembled and pre-tested harnesses, reducing installation time and enhancing reliability.
• Enhanced insulation materials, improving protection in extreme operating environments.

Additionally, the harness undergoes rigorous environmental and mechanical testing, including a 48-hour salt spray test for corrosion resistance and vibration resistance validation, ensuring it withstands harsh conditions while maintaining performance.

With its high-voltage capacity, enhanced safety features, and durable construction, the HV 380V Motor Controller Wiring Harness provides reliable power transmission and long-term efficiency in electric mobility and industrial applications.

For custom configurations, contact us today to discuss your specific requirements