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HV AC Charging Socket Harness Assembly for electric vehicle fast-charging applications

HV AC Charging Socket Harness

HV AC Charging Socket Harness Assembly engineered for electric vehicle (EV) charging applications, featuring IP67 waterproof sealing, high-current capacity, and advanced insulation protection for safe and efficient power transmission.

Product sheet

Main Features

  • High-Voltage & High-Current Support – Designed for 250V / 440V AC systems, with current ratings of 16A, 32A, and 63A.
  • Advanced Safety Protection – Integrated IP2XB touch-proof insulation prevents accidental contact with live components.
  • Reliable Environmental Protection – Built with IP67 waterproof sealing, ensuring resistance to dust, moisture, and extreme weather conditions.
  • Corrosion-Resistant & Durable Terminals – 6mm / 8mm silver-plated pins enhance conductivity and prevent oxidation.
  • Flexible Installation & Design – Available in straight (180°) and curved (90°) configurations, allowing easy adaptation to diverse system architectures.
  • Long-Term Durability – Withstands over 10,000 insertion cycles, ensuring reliable and long-lasting performance.

Description

HV AC Charging Socket Harness Assembly provides a secure and high-performance power connection for EV charging infrastructure and industrial AC power systems. Built with silver-plated terminals and heavy-duty insulated cables, this harness ensures optimal conductivity, minimizes power loss, and enhances durability.

Designed to support multiple cable diameters (4mm², 6mm², and 16mm²), this high-voltage AC charging harness accommodates various power requirements while ensuring seamless integration into different EV charging stations. Additionally, its IP67-rated waterproof seal and IP2XB touch-proof protection enhance safety and environmental resistance, making it ideal for high-usage public and private charging stations.

Applications – Where the HV AC Charging Socket Harness Excels

The solution is ideal for:

  • Electric vehicle (EV) charging stations, providing stable and efficient AC power transfer.
  • Onboard EV charging systems, ensuring safe and secure AC power delivery.
  • Public and private charging infrastructures, supporting high-power AC charging applications.
  • Heavy-duty electric transportation, offering reliable power connections for buses, trucks, and fleet vehicles.
  • Industrial AC power distribution, enabling secure and efficient electrical connections in large-scale systems.

Customized Variants Available

To meet specific EV and industrial charging requirements, the HV AC Charging Socket Harness offers customization options, including:

  • Various cable lengths and diameters, ensuring compatibility with diverse charging systems.
  • Different connector configurations, allowing seamless integration with existing power architectures.
  • Pre-assembled and tested solutions, reducing installation time and improving operational efficiency.
  • Enhanced insulation and shielding, offering extra protection for high-voltage environments.

With its high-power capacity, robust safety measures, and durable design, the solution ensures efficient and secure high-voltage AC power transfer for EV fast-charging and industrial applications.

For custom configurations, contact us today to discuss your specific requirements.

Parameter Specification
Terminal Size 6mm / 8mm pin, silver plated
Cable Diameter Options 4mm², 6mm², 16mm²
Rated Voltage 250V / 440V AC
Rated Current 16A / 32A / 63A
Insulation Resistance ≥ 200MΩ
Withstand Voltage 2000V AC
Protection Level IP67
Anti-Shock Grade IP2XB
Corrosion Resistance 48H Salt Spray Test
Operating Temperature -40°C to +125°C
Flame Retardant Rating UL94 V-0
Insertion Life ≥ 10,000 cycles
Plugging Force F ≤ 100N
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