HV DC Charging Socket Harness
HV DC Charging Socket Harness designed for electric vehicle (EV) fast-charging applications, featuring high current capacity, waterproof sealing, and advanced insulation protection to ensure safe and efficient power transfer.
Main Features
- High-Voltage & High-Current Capacity – Supports 750V / 1000V DC with current ratings of 125A, 150A, 200A, and 250A.
- Advanced Safety Measures – Integrated touch-proof IP2XB protection prevents accidental contact with live terminals.
- Durable & Corrosion-Resistant Terminals – 6mm / 8mm silver-plated pins ensure low resistance and high conductivity.
- Superior Environmental Protection – Built with IP67-rated waterproofing, providing resistance to dust, moisture, and extreme temperatures.
- Flexible Installation Options – Available in straight 180° and curved 90° configurations, ensuring compatibility with various EV designs.
- Long-Lasting Performance – Withstands over 10,000 insertion cycles, making it ideal for high-usage charging stations.
Description
The HV DC Charging Socket Harness is engineered for reliable and efficient high-voltage charging in electric vehicles and industrial DC power systems. Built with silver-plated terminals and heavy-duty cable insulation, it minimizes power loss while maximizing conductivity and durability.
This high-voltage charging harness supports multiple cable diameters (25mm², 35mm², 50mm², and 70mm²) to accommodate various power requirements. With IP67-rated waterproof sealing and IP2XB touch-proof protection, it ensures safe and uninterrupted charging in harsh environments. Additionally, its UL94 V-0 flame-retardant rating enhances fire resistance, making it ideal for high-power charging applications.
Applications – Where the HV DC Charging Socket Harness Excels
This DC charging socket harness is ideal for:
- Electric vehicle (EV) fast-charging applications, enabling safe and efficient power transfer.
- DC high-power battery charging, ensuring stable and reliable energy transmission.
- Charging station infrastructure, supporting high-voltage energy flow for public and commercial EV chargers.
- Heavy-duty electric transportation, providing durable and safe power delivery for buses and industrial EVs.
- Industrial DC power distribution, enabling reliable energy management in high-voltage systems.
Customized Variants Available
To meet specific project requirements, this solution offers customization options, including:
- Different cable lengths and diameters, tailored to various charging system needs.
- Multiple connector configurations, ensuring seamless integration with existing infrastructure.
- Pre-assembled and tested solutions, reducing installation time and improving efficiency.
- Enhanced insulation and shielding options, offering superior electrical safety in extreme environments.
With its high-power capacity, robust safety features, and durable construction, the HV DC Charging Socket Harness provides efficient and secure high-voltage power transmission for EV fast-charging and industrial applications.
For custom configurations, contact us today to discuss your specific requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Terminal Size | 6mm / 8mm pin, silver plated |
| Cable Diameter Options | 25mm², 35mm², 50mm², 70mm² |
| Rated Voltage | 750V / 1000V DC |
| Rated Current | 125A / 150A / 200A / 250A |
| Insulation Resistance | ≥ 200MΩ |
| Withstand Voltage | 2500V AC |
| Protection Level | IP67 |
| Anti-Shock Grade | IP2XB |
| Corrosion Resistance | 48H Salt Spray Test |
| Operating Temperature | -40°C to +125°C |
| Flame Retardant Rating | UL94 V-0 |
| Insertion Life | ≥ 10,000 cycles |
| Plugging Force | 100N ≤ F ≤ 140N |