HV Motor Controller Wiring Harness
HV Motor Controller Wiring Harness designed for motor controllers, ensuring efficient power transmission, enhanced durability, and advanced protection features for electric vehicles and industrial applications.
Main Features
- Optimized High-Voltage Power Transmission – Rated for 800V DC, ensuring stable energy distribution.
- Durable & Corrosion-Resistant Terminals – 6mm/12mm silver-plated pins enhance conductivity and longevity.
- Superior Environmental Protection – Built with IP67-rated waterproofing to withstand harsh conditions.
- Advanced Safety Measures – Integrated touch-proof IP2XB insulation and 2500V AC withstand voltage, preventing electrical hazards.
- Flexible Design – Available in straight and curved configurations, supporting varied installation needs.
- High Mechanical Strength – The harness endures over 10,000 insertion cycles, ensuring long-term reliability.
Description
The HV Motor Controller Wiring Harness provides stable and efficient high-voltage power distribution for electric motors and powertrain systems. Engineered with high-quality silver-plated terminals and robust cable insulation, it minimizes resistance, reduces power loss, and extends operational life.
This wiring harness supports cable diameters of 25mm² and 35mm², accommodating various power requirements. It features an IP67-rated waterproof seal and IP2XB touch-proof protection, offering exceptional environmental resistance. Additionally, its UL94 V-0 flame-retardant rating enhances fire safety, ensuring reliable performance in demanding conditions.
Built for versatility, the harness supports straight (180°) and curved (90°) configurations, enabling seamless installation across different power distribution setups. Its high insulation resistance (≥200MΩ) and withstand voltage of 2500V AC provide extra protection against electrical faults, ensuring long-term stability.
Applications HV Motor Controller Wiring Harness
The solution is ideal for:
- Electric vehicle (EV) motor controllers, ensuring stable high-voltage power delivery.
- Battery-to-motor high-voltage connections, supporting efficient energy transfer.
- Industrial motor control systems, providing safe and reliable power distribution.
- Power electronics and inverter applications, integrating seamless electrical connections.
- Hybrid and electric powertrains, ensuring consistent performance under high loads.
Customized Variants Available
To meet specific application needs, this wiring harness can be customized with:
- Different cable lengths and diameters to support varied power requirements.
- Multiple connector configurations, allowing seamless system integration.
- Pre-assembled and pre-tested harnesses, reducing installation time and improving efficiency.
- Enhanced insulation materials, ensuring protection in extreme environments.
With its high-voltage capacity, reinforced safety features, and rugged construction, the HV Motor Controller Wiring Harness provides reliable power distribution and long-term efficiency in electric mobility and industrial applications.
For custom configurations, contact us today to discuss your specific requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Terminal Size | 6mm / 12mm pin, silver plated |
| Cable Diameter Options | 25mm², 35mm² |
| Rated Voltage | 800V DC |
| Rated Current | 80A / 125A |
| Insulation Resistance | ≥ 200MΩ |
| Withstand Voltage | 2500V AC |
| Protection Level | IP67 |
| Anti-Shock Grade | IP2XB |
| Corrosion Resistance | 48H Salt Spray Test |
| Operating Temperature | -40°C to +125°C |
| Flame Retardant Rating | UL94 V-0 |
| Insertion Life | ≥ 10,000 cycles |
| Plugging Force | 100N ≤ F ≤ 140N |