HV Power Battery Wiring Harness
HV Power Battery Wiring Harness designed for electric vehicles (EVs), hybrid systems, and industrial energy storage, featuring IP67/IP68 waterproof sealing, high-current capacity, and advanced insulation protection for secure and efficient power transmission.
Main Features
- High-Voltage & High-Current Capacity – Designed for 800V / 1000V DC/AC with current ratings of 125A, 200A, and 250A.
- Superior Environmental Protection – Built with IP67/IP68 waterproof sealing, providing resistance to dust, moisture, and harsh conditions.
- Corrosion-Resistant & Durable Terminals – 8.0mm / 10.3mm silver-plated pins ensure low resistance and high conductivity.
- Reliable Electrical Insulation – Withstands 2500V AC insulation tests, ensuring safe high-voltage transmission.
- Customizable Design & Installation Flexibility – Available in straight (180°) and curved (90°) configurations, allowing easy adaptation to different battery pack layouts.
- Long-Lasting Performance – Passes 48H/96H/480H salt spray tests, ensuring extended operational life and durability.
Description
The HV Power Battery Wiring Harness delivers safe and stable high-voltage energy transmission, making it an essential component in electric mobility and energy storage systems. Built with silver-plated terminals and high-performance cable insulation, this harness minimizes power loss while enhancing durability and conductivity.
This wiring harness supports multiple cable diameters (35mm², 50mm², and 70mm²) to handle varied power requirements. With IP67/IP68 waterproof protection and IP2XB anti-shock safety measures, it ensures long-term reliability in extreme environmental conditions. Additionally, its UL94 V-0 flame-retardant rating enhances fire safety, making it suitable for critical high-power applications.
Applications – Where the HV Power Battery Wiring Harness Excels
This high-voltage battery wiring harness is ideal for:
- Electric vehicle (EV) power battery systems, enabling efficient energy transfer between battery packs and power units.
- Hybrid vehicle high-voltage distribution, ensuring safe and consistent power flow.
- Battery energy storage systems (BESS), providing secure and reliable high-voltage transmission.
- Industrial power grids and renewable energy applications, supporting large-scale power distribution.
- Heavy-duty electric transportation, delivering long-lasting durability in commercial electric trucks and buses.
Customized Variants Available
To meet specific industry needs, the solution offers customization options, including:
- Different cable lengths and diameters, tailored to unique voltage and power requirements.
- Various connector configurations, ensuring seamless integration with existing battery systems.
- Pre-assembled and tested solutions, reducing installation time and improving efficiency.
- Enhanced insulation and shielding, providing extra protection in extreme environments.
With its high-power transmission capacity, robust safety features, and durable construction, the HV Power Battery Wiring Harness ensures efficient and secure high-voltage energy transfer for electric mobility and energy storage applications.
For custom configurations, contact us today to discuss your specific requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Terminal Size | 8.0mm / 10.3mm pin, silver plated |
| Cable Diameter Options | 35mm², 50mm², 70mm² |
| Rated Voltage | 800V / 1000V DC/AC |
| Rated Current | 125A / 200A / 250A |
| Insulation Resistance | ≥ 100MΩ |
| Withstand Voltage | 2500V AC |
| Protection Level | IP67 / IP68 |
| Anti-Shock Grade | IP2XB |
| Corrosion Resistance | 48H / 96H / 480H salt spray test |
| Operating Temperature | -40°C to +125°C |
| Flame Retardant Rating | UL94 V-0 |
| Insertion Life | ≥ 100 cycles |
| Plugging Force | ≤ 100N |