EG Electronics | Square Braids

Main Features

High Conductivity & Low Resistance – Manufactured from high-purity copper, ensuring optimal electrical performance.

Flexible Multi-Layered Design – Customizable strand sizes and layers allow for enhanced flexibility and current capacity.

Superior Mechanical Strength – Engineered for vibration resistance, durability, and long-lasting performance.

Corrosion-Resistant Options – Available in red copper or tinned copper to suit different environmental conditions.

Custom Sizing & Configurations – Offered in cross-sections from 0.25 mm² to 180 mm², with multiple strand diameters and customized terminal options.

Description

Square Braids provide a flexible and efficient grounding solution, designed to enhance conductivity and mechanical strength in industrial, electrical, and automotive applications. Their four rounded edges improve contact efficiency and support multi-layering, increasing current-carrying capacity while maintaining structural integrity.

Manufactured from red copper or tinned copper, these braids are available in various strand diameters (0.05 mm – 0.20 mm). This customizable flexibility allows for optimized performance in specific installation requirements. Their versatile design ensures high durability, reduced voltage drop, and excellent heat dissipation, making them ideal for power transmission, switchgear connections, and EMI shielding.

Key Applications for Square Braids

Square Braids are widely used in:

Electrical grounding for industrial panels and switchgear, ensuring stable connections.
High-current transmission in automotive and railway systems, improving power efficiency.
EMI shielding and bonding, protecting sensitive electronic equipment from interference.
Flexible power connections in battery systems and renewable energy applications.
Busbar and transformer grounding, ensuring consistent power distribution.

Customized Variants for Specific Needs

To accommodate diverse industry applications, Square Braids can be tailored with:

Different cross-sectional areas to support varying current loads.
Custom-cut lengths and pre-assembled terminations, simplifying installation.
Tinned copper or bare copper options, enhancing corrosion resistance.
Multi-layered configurations, increasing electrical performance and conductivity.

With their high conductivity, structural flexibility, and superior durability, Square Braids provide a reliable grounding and power transmission solution for demanding industrial applications.

For custom configurations, contact us today to discuss your specific requirements.

Section (mm²)	Wire Diameter 0.05 mm	Wire Diameter 0.07 mm	Wire Diameter 0.10 mm	Wire Diameter 0.15 mm	Wire Diameter 0.20 mm	Diameter (mm)
0.25	8 x 16	8 x 8				0.7
0.35	8 x 24	8 x 12				1.0
0.5	8 x 32	8 x 16				1.2
0.75	8 x 48	8 x 24				1.4
1	8 x 64	8 x 32	8 x 16			1.5
1.25	8 x 80	8 x 40	8 x 20			1.65
1.5	8 x 96	8 x 48	8 x 24			1.8
2	8 x 128	8 x 64	8 x 32			2.1
3	8 x 192 / 12 x 128	8 x 96 / 12 x 64	12 x 32	12 x 15		2.8
4	8 x 256 / 12 x 170	8 x 128 / 12 x 88	12 x 44	12 x 19	8 x 16	3.0
5	8 x 320 / 12 x 212	8 x 160 / 12 x 108	12 x 54	12 x 24	8 x 20	3.8
6	8 x 384 / 12 x 255	8 x 192 / 12 x 130	12 x 65	12 x 28	8 x 24	4.0
10	12 x 425	12 x 217	12 x 108	12 x 47	12 x 26	5.2
16	12 x 680	12 x 348	12 x 174	12 x 75	12 x 42	6.2
25	12 x 1062	12 x 542	12 x 265	12 x 117	12 x 66	8.2
50		12 x 1085	12 x 530	12 x 235	12 x 132	11.0
75			12 x 796	12 x 353	12 x 132	13.2
95			12 x 1008	12 x 448	12 x 252	15.0
100			12 x 1061	12 x 470	12 x 265	16.0
120			12 x 1270	12 x 565	12 x 318	18.4
150			12 x 1592	12 x 706	12 x 398	20.0
180			12 x 1910	12 x 847	12 x 477	22.0